WILMINGTON, Del. May 6, 2009 – DuPont Photovoltaic Solutions (DPVS) announces commercialization of the first building-integrated photovoltaic (BIPV) modules to take advantage of new DuPont™ PV5300 Series encapsulant sheets, made of clear, supertough ionomer.

SYSTEM Photonics S.p.A. from Italy calls its new "ROOF Collection" BIPV solar tiles an elegant new choice for adding aesthetically appealing, built-in photovoltaic power generation when roofing or reroofing.

The "ROOF Collection" solar tiles use new DuPont™ PV5300 Series encapsulant to improve module strength, durability and cost-per-watt efficiency. The BIPV roofing tiles are manufactured for easy installation, and long-lasting power production.

"Our technical focus is crystalline silicon based photovoltaic power generation, in durable roofing tiles that mount directly to the structural framing," said System Photonics CEO Gianluca Aiazzi. "Because it’s a high volume application, our strategy was to reduce module labor costs through advanced automation, and then seek further cost-per-watt efficiencies and module manufacturing advantages through ongoing materials science."

System Photonics’ roofing tiles feature power generating cells embedded between two 35-mil sheets of clear DuPont™ PV5300 Series encapsulant, mounted onto individual ceramic tiles about 1 meter wide. The BIPV roofing tiles are topped with low-iron glass, also held in place by the new encapsulant.

The completed assembly is pressed together and heat-sealed using automated vacuum laminators with robotic feeds. The new ionomer-based encapsulant has been instrumental in designing the manufacturing process for speed, reliability and efficiency.

Attilio Russo, chief technology officer for System Photonics, guided development of the new design after discovering a stiffer safety glass interlayer product from DuPont called SentryGlas®.   Follow up discussions with DuPont identified that similar benefits could be gained in PV from using DuPont™ PV5300 encapsulant sheets, which are 5 times tougher and up to 100 times stiffer than the PVB and EVA sheets more commonly used as encapsulants.

"We needed a material that could add to module strength and support automated sheet handling equipment," explains Russo. "The encapsulant needed to be easily managed and aligned across all steps of the production process. Other encapsulant sheets were too floppy and elastic, making them hard to handle; so we immediately saw production speed advantages with the DuPont™ PV5300 sheet."

System Photonics designed its "ROOF Collection" tiles with open, frameless edges for architectural elegance and simplicity. "Compared with other encapsulants we tested, the stiffer DuPont™ PV5300 ionomer sheet also made modules more impact-resistant and much more durable in weather-exposed open edges," notes Russo.

The frameless roofing tiles are offered in 24 attractive colors, selected for residential architectural appeal. System Photonics plans to continue its advance of BIPV technology by developing lighter modules with thinner sun-facing materials, relying further on the structural and impact strength of the new encapsulant. 

DuPont™ PV5300 Series Encapsulants are part of a broad and growing portfolio of products represented by DuPont Photovoltaic Solutions, which connects science and technology from across the company on a global scale to help support the dramatic growth in the photovoltaic industry. To learn more, please visit http://photovoltaics.dupont.com

DuPont is a science-based products and services company. Founded in 1802, DuPont puts science to work by creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Operating in more than 70 countries, DuPont offers a wide range of innovative products and services for markets including agriculture and food; building and construction; communications; and transportation.

Photos:

(Click on photo to view full size, hi-rez image) "ROOF Collection" series building-integrated photovoltaic (BIPV) power generating roofing tiles from SYSTEM Photonics use DuPont™ PV5300 Series encapsulants for added strength and durability.

(Click on photo to view full size, hi-rez image) DuPont™ PV5300 Series encapsulants helped SYSTEM Photonics build an elegant, open edged solar tile with lasting resistance to moisture ingress. 

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